Metal roofs are durable and long-lasting, but they often present unique challenges when it comes to insulation and sealing. Gaps, cracks, and condensation can lead to energy loss, moisture infiltration, and even pest problems if not properly addressed.
This guide reviews the top spray foam products designed to tackle these issues on metal roofs. We cover versatile options for both large and small gaps, highlight key features, and help you choose the right solution for your specific needs—whether you’re sealing minor cracks or insulating an entire attic.
Our Top 7 Best Spray Foam For Metal Roof Recommendation
To save you time and guesswork, we researched and compared top-rated Spray Foam For Metal Roof products and selected the best options available today.
1. KRAKEN BOND Gaps & Cracks Expanding Foam Sealant
Sealing gaps and cracks in metal roofs is essential to prevent drafts, moisture, and unwanted pests. A reliable expanding foam can make these repairs straightforward and effective for homeowners.
Kraken Bond Gaps & Cracks Expanding Foam Sealant is a practical choice for those needing a user-friendly, all-purpose solution. Its single-component design and included straw adapter make it accessible for DIYers tackling window frames, wall penetrations, or pipe gaps. This product is well-suited for anyone seeking a straightforward, safe, and flexible foam for a variety of sealing tasks.
- Single-component, moisture-curing formula: Simplifies application and reduces prep time
- UL certified for safety: Meets recognized safety standards for peace of mind
- Wide application temperature range: Performs reliably from 41°F to 86°F, accommodating seasonal changes
Compared to larger insulation kits, Kraken Bond prioritizes ease of use and flexibility for spot repairs. While it excels at small to medium gaps, it may not be the best fit for large-scale insulation projects.
- Easy to apply with straw adapter
- UL certified for safety
- Works in various temperatures
- Suitable for multiple surfaces
- Good for DIY repairs
- Not for large area insulation
- Cleaner sold separately
2. BEEST FullStop Spray Foam Insulation Kit 240 sq ft
Insulating a metal roof requires more than just sealing gaps—it demands a comprehensive approach for thermal efficiency and comfort. A complete spray foam kit can simplify the process for homeowners.
The BEEST FullStop 240 sq ft Kit stands out for its all-inclusive package, offering everything needed for a safe and efficient installation. With a high R-value and hybrid closed/open-cell formulation, it’s ideal for those seeking robust insulation and soundproofing in attics, walls, or hard-to-reach areas. This kit is especially suitable for DIYers who want a professional-grade result without hiring a contractor.
- Complete kit with gun, cleaner, and PPE: Ensures safe, efficient, and hassle-free application
- Hybrid closed/open-cell formula: Balances strength, moisture resistance, and expansion
- High R-value (8.14 at 2 inches): Delivers strong thermal and sound insulation
Unlike single-can foams, this kit prioritizes coverage and thoroughness for larger projects. The tradeoff is a higher upfront investment and more involved setup compared to smaller, simpler products.
- Includes all necessary tools
- High thermal insulation
- Hybrid cell structure
- Good for large areas
- Paintable after curing
- Higher cost than single cans
- Requires careful setup
3. Loctite Tite Foam Big Gaps Spray Foam Sealant
Large gaps in metal roofing can be a source of significant air and moisture leaks. A high-density foam designed for bigger spaces is essential for effective repairs.
Loctite Tite Foam Big Gaps is engineered to fill and insulate cracks up to 3 inches wide, making it a strong choice for challenging repairs. Its uniform cell structure and strong adhesion are ideal for homeowners dealing with substantial voids or irregular surfaces. This product is best for those who need targeted, durable sealing in problem areas.
- Fills gaps up to 3 inches: Handles larger cracks that standard foams can’t address
- High-density, flexible foam: Maintains seal even with building movement
- UV resistant: Withstands sun exposure for lasting results
Compared to general-purpose foams, Loctite Tite Foam Big Gaps prioritizes coverage for wide gaps. The tradeoff is that it may be excessive for minor repairs or small cracks.
- Handles large gaps
- Durable high-density foam
- Flexible after curing
- Strong adhesion to many materials
- UV resistant
- Not ideal for small gaps
- Single can coverage is limited
4. KRAKEN BOND Fastcoat Fire Rated Spray Foam Kit 240 sq ft
Fire safety is a critical concern when insulating metal roofs, especially in attics or crawl spaces. Using a Class-A fire-rated spray foam provides added peace of mind for homeowners.
Kraken Bond Fastcoat Fire Rated Spray Foam Kit offers both fire resistance and high-efficiency insulation in one package. It’s designed for those who want to meet strict safety standards while improving thermal and acoustic performance. The included application gun and protective gear make it accessible for DIYers and professionals alike.
- Class-A fire rating (ASTM E84): Meets stringent fire safety standards
- Closed-cell polyurethane foam: Delivers strong thermal and acoustic insulation
- Complete kit with gun and PPE: Ready for immediate, safe application
Compared to non-fire-rated options, this kit prioritizes safety and comprehensive coverage. The main tradeoff is a higher price point and a more involved application process.
- Fire-rated for safety
- High thermal and sound insulation
- Includes application tools and PPE
- Watertight and airtight seal
- Eco-friendly formulation
- Higher cost
- Requires careful handling
5. GORILLA Waterproof Patch & Seal Spray Black
Small leaks and cracks in metal roofs can lead to water damage if not addressed quickly. A spray sealant that applies cleanly and evenly is ideal for these situations.
GORILLA Waterproof Patch & Seal Spray provides a flexible, rubberized coating that’s easy to apply and self-levels for a smooth finish. It’s best for those needing a quick, tidy solution for minor leaks or preventative maintenance. The controlled spray pattern and paintable finish make it a user-friendly option for visible areas.
- Flexible rubberized coating: Seals out water, air, and moisture
- Controlled spray pattern: Ensures a clean, even application
- Temperature and UV resistant: Withstands outdoor conditions for lasting repairs
Unlike expanding foams, this product prioritizes ease of use and a neat appearance. The tradeoff is that it’s not suitable for filling deep gaps or providing insulation.
- Easy, clean application
- Flexible waterproof seal
- Paintable finish
- Resists UV and temperature changes
- Good for visible repairs
- Not for deep gaps
- Limited insulation value
6. BEEST FullStop Spray Foam Insulation Kit 480 sq ft
Insulating extensive metal roof areas requires a solution that can cover significant square footage efficiently. A high-capacity spray foam kit can streamline large projects for homeowners and contractors.
The BEEST FullStop 480 sq ft Kit is designed for those tackling major insulation jobs. With 24 cans and all necessary tools included, it’s ideal for attics, garages, or full-roof applications. This kit is best for users who need maximum coverage and want to minimize the number of refills or interruptions during installation.
- Covers up to 480 sq ft: Suitable for large-scale insulation needs
- Hybrid cell structure: Balances strength, flexibility, and moisture resistance
- Comprehensive kit with PPE: Includes everything for safe, efficient application
Compared to smaller kits, this option prioritizes coverage and efficiency. The tradeoff is a higher upfront cost and more storage space required for the kit components.
- Very high coverage
- Hybrid cell insulation
- Includes full set of tools
- Safe and ozone-friendly
- Paintable after curing
- Bulky kit to store
- Higher initial investment
7. BEEST FullStop Spray Foam Insulation Kit 120 sq ft
For minor insulation needs or spot repairs on metal roofs, a compact spray foam kit is often the most practical choice. It allows for targeted application without excess material or cost.
The BEEST FullStop 120 sq ft Kit offers a scaled-down version of the brand’s comprehensive insulation system. With six cans and essential tools included, it’s ideal for small attics, sheds, or isolated problem areas. This kit is best for homeowners who want the benefits of a full-featured kit in a smaller, more manageable package.
- Covers up to 120 sq ft: Perfect for limited-area repairs
- Hybrid closed/open-cell foam: Provides good insulation and flexibility
- Includes gun, cleaner, and PPE: Ready for safe, straightforward use
Compared to larger kits, this option prioritizes convenience and affordability for small jobs. The tradeoff is that it may not be cost-effective for bigger projects.
- Compact and easy to store
- Good for targeted repairs
- Includes all application tools
- Hybrid insulation properties
- Ozone-safe formulation
- Not for large areas
- May run out quickly on big jobs
Buying Guide: How to Choose the Best Spray Foam for Metal Roofs
Spray foam for metal roofs is a technical category that includes products for sealing gaps, insulating large areas, and preventing leaks. Buyers must weigh coverage, fire safety, ease of use, and the type of repair needed. Many assume all foams are the same, but differences in formulation, application method, and intended use can have a big impact on results.
- Expanding foam sealants: Best for filling gaps and cracks, available in single cans for targeted repairs
- Spray foam insulation kits: Designed for large-area coverage, often include application guns and safety gear
- Spray sealants: Provide a flexible, waterproof coating for minor leaks, not intended for deep gaps or insulation
- Coverage area: Kits range from small (120 sq ft) to large (480 sq ft); single cans are for spot repairs
- Cell structure: Closed-cell foams offer better moisture resistance and insulation; hybrid foams balance flexibility and coverage
- Fire rating: Some products are Class-A fire rated for added safety, important for attics and crawl spaces
- Application complexity: Full kits require more setup but offer comprehensive results; single cans are easier for quick fixes
- Common misunderstanding: Not all foams insulate; some are only for sealing or waterproofing
- Tradeoff: Larger kits are more cost-effective for big jobs but may be overkill for small repairs
Choosing Between Kits and Single-Can Foams
The biggest decision is whether you need a full insulation kit or a single-can foam. Kits are ideal for large projects, such as insulating an entire attic or roof section, while single cans are best for spot repairs or sealing individual gaps. Consider the scale of your project and whether you need included tools and protective gear.
Fire Safety and Insulation Needs
If your metal roof is over living space or in an area with fire safety concerns, look for products with a Class-A fire rating. Closed-cell and hybrid foams also offer better thermal and acoustic insulation, making them suitable for energy efficiency upgrades.
Application and Cleanup Considerations
Ease of application varies widely. Some products come with reusable dispensers or straw adapters for precise control, while others require more setup and protective equipment. For quick, clean repairs, choose a product with a controlled spray pattern or self-leveling formula. Always follow safety instructions and use recommended cleaners when needed.
Matching Product to Project Size
- Large projects: Choose high-coverage kits (240–480 sq ft)
- Small repairs: Opt for single cans or compact kits (120 sq ft or less)
- Narrow gaps: Use foams designed for precision application
- Visible areas: Consider paintable or clean-finish sealants
Final Buying Advice
Choosing the right spray foam for your metal roof comes down to matching the product to your specific repair or insulation needs. Avoid buying more coverage than necessary, but don’t underestimate the value of a complete kit for larger jobs.
- Assess the size of your project before purchasing
- Prioritize fire-rated or closed-cell foams for living spaces
- Use single-can sealants for minor gaps and leaks
- Select kits with included tools for DIY insulation
- Don’t assume all foams provide insulation—check the product details
FAQ For Spray Foam For Metal Roof
1. Can I use spray foam directly on a metal roof?
2. What is the difference between closed-cell and open-cell spray foam?
3. Do I need a fire-rated spray foam for my roof?
4. How much area does a spray foam kit cover?
5. Can spray foam seal both air and water leaks?
6. Is spray foam insulation DIY-friendly?
7. Can I paint over spray foam after it cures?
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